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high conversion catalyst converter factory
three-Way Catalytic Converter, Three-Way Catalytic Converter Universal Package, Three-Way Catalytic Converter Ceramic Carrier, Automotive Ceramic Core Carrier,
catalyst converter
catalyst carrier
gaslyst
carrier converter
Speciflcations
Conclusion: Catalytic converters and three-way catalytic converters achieve efficient exhaust gas purification through honeycomb-structured carriers, optimized coatings, and precious metal dispersion technology. Their performance directly determines the effectiveness of emission control in automotive and industrial exhaust treatmen
Item
Units
Technical Index
Conversion rate
%
consult to the factory
Mesh
CPSI
as per the material
Material
Stainless steel
409,304
Applications

Working Principle 1. Working Mechanism of a Three-Way Catalytic Converter The core goal of a three-way catalytic converter is to simultaneously complete oxidation and reduction reactions: 1. CO oxidation reaction: CO + ½O₂ → CO₂ 2. HC oxidation reaction: CxHy + (x + y/4) O₂ → xCO₂ + y/2 H₂ O 3. NOₓ reduction reaction: 2NO → N₂ + O₂ or 2NO + 2CO → N₂ + 2CO₂ As gas flows through the honeycomb substrate inside the catalyst, the precious metal particles adsorb gas molecules and reduce the activation energy, enabling the reaction to proceed efficiently at low temperatures. Temperature control is crucial, with optimal conversion rates typically achieved between 200–800°C.


Oxygen Storage-Release Mechanism (OSC): To address fluctuations in the air/fuel ratio during different engine combustion conditions, the TWC utilizes a CeO₂–ZrO₂ oxygen storage system: • During oxygen-rich conditions, excess oxygen is stored. • During oxygen-lean conditions, the stored oxygen is released to ensure smooth CO/HC oxidation and NOₓ reduction reactions.

 


FAQ

Overview: The catalytic converter is a key device for controlling vehicle exhaust emissions, used to reduce harmful substances in exhaust gas, such as: • Carbon monoxide (CO) • Unburned hydrocarbons (HC) • Nitrogen oxides (NOₓ). The three-way catalytic converter (TWC) is a common type of converter used in gasoline vehicles. It can simultaneously oxidize CO/HC and reduce NOₓ, hence the name "three-way." The core of a catalytic converter consists of three components: 1. Substrate: Support structure and airflow channels 2. Washcoat: Provides high surface area and metal adsorption sites 3. Precious metal catalyst layer: Active components such as Pt, Pd, and Rh


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