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customized metal catalyst carrier
customized metal catalyst carrier
With the continuous improvement of automobile exhaust emission standards, the efficiency and reliability of catalysts have become the core of vehicle and industrial exhaust purification systems.
metal catalyst carrier
gaslyst metal carrier
Speciflcations
customized metal catalyst carrier
Precious Metal Coating
• Commonly used precious metals: Platinum (Pt), Palladium (Pd), Rhodium (Rh)
• Coating Methods:
Item
Units
Technical Index
Mesh
CPSI
5-1200
Shape
-
customized
conversion
%
consult to the factory
Applications

Standard Requirements:

• Precise control of precious metal content (ppm or g/L level);

• Uniform distribution to avoid local over- or under-concentration;

• Strict control of sintering temperature and time to ensure high-temperature resistance.

3. Catalytic Converter Assembly

• Secure the coated catalyst in the housing to ensure uniform airflow through the catalyst layer; • Install high-temperature, corrosion-resistant gaskets to ensure leak-free interfaces;

• Test pressure drop and exhaust gas purification efficiency to ensure compliance with customer and regulatory requirements.

 

III. Quality Control Standards

1. Raw Material Inspection: The carrier pore size, surface area, and chemical composition must meet design requirements;

2. Coating Uniformity Testing: Optical or X-ray inspection techniques are used to ensure uniform distribution of the precious metal;

3. High-Temperature Resistance and Thermal Cycling Testing: Ceramic and metal carriers must undergo multiple cycles of high-temperature cycling to ensure long-term stability;

4. Exhaust Gas Purification Efficiency Testing: CO, HC, and NOx conversion rates meet standard requirements;

5. Mechanical Strength and Vibration Resistance Testing: Ensure the catalyst does not break or fall off during transportation and use. ⸻

IV. Customization Advantages

• Highly Targeted: Customized design based on vehicle model, engine power, and emission standards;

• High Efficiency and Environmental Protection: Optimizing precious metal usage improves exhaust purification efficiency and reduces costs;

• High Reliability: Strict process control and testing ensure product resistance to high temperatures, vibrations, and a long lifespan;

• Traceability: Each batch of product is accompanied by production records and quality inspection reports for easy after-sales and regulatory oversight


FAQ

I. The Importance of Customized Production

Different vehicle models, engine types, and operating environments have different requirements for catalyst performance. For example:

• High-speed, long-distance diesel vehicles require catalysts with high temperature resistance and low pressure drop;

• Passenger car cold start conditions require catalysts with rapid warming and high low-temperature activity;

• Industrial exhaust treatment may require specialized catalysts with corrosion resistance and high load resistance.

 

Therefore, catalysts must be customized according to customer requirements, including carrier type, pore structure, and precious metal type and content.

 

II. Customized Production Process for Ceramic and Metal Catalysts

1. Material Selection and Carrier Preparation

• Ceramic carriers are typically made of alumina, titania, or zirconia, sintered into a honeycomb or plate-like structure. Uniform pores ensure good dispersion of precious metals.

• Metal carrier: Made of stainless steel or nickel-based alloy, the metal honeycomb structure provides high toughness and thermal conductivity.

Key Requirements:

• Strictly controlled porosity and surface area to ensure catalyst reactivity;

• The carrier shape and size must be perfectly matched to the customer's exhaust system.

2. Precious Metal Coating

• Commonly used precious metals: Platinum (Pt), Palladium (Pd), Rhodium (Rh)

• Coating Methods:

1. Impregnation: Immerse the carrier in a precious metal solution for uniform adsorption;

2. Spraying: Suitable for metal catalysts, controls coating thickness and uniformity;

3. Drying and calcination: Ensures strong adhesion of the precious metal and stability of the active components.


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